High Pressure Die Castings
Our high pressure die casting components are manufactured using the latest and highly efficient HMT-BHULER, TBC and LK make machines with capacity range from 60 tons to 600 tons. We manufacture a wide array of aluminium and zinc die castings.
We can deliver all kinds of complicated castings and components ranging from 5 grams to 6 kgs with our ultramodern high-pressure casting technique. Our expertise lies in customizing components as per the specific requirements of the client.
With state-of-the-art technology; like automatic temperature control, we ensure utmost quality and precision during manufacturing the castings to guarantee efficiency, utility and safety.
High Pressure Die Casting Components
Our Esteemed Customers
WHY CHOOSE US
We pride ourselves on our product quality and prices, which have made us a trusted supplier of die castings not just around the India, but overseas as well.Here are some things that make us stand out from the competition-
Legacy
Kailas Toolings Pvt Ltd has been delivering superior die casting components to companies from diverse industries for 22 years. Our team has immense experience in manufacturing die casts, and have kept up with the latest trends of the field, ensuring superlative product quality and utility.
State-Of-The-Art Infrastructure
Our products are built at our ultramodern manufacturing unit that houses sophisticated machinery. We use cutting-edge techniques that ensure the best quality, precision, durability and cost-effectivity of the manufactured components.
Unique Tool Room Facility
Unlike most other die casting manufacturers, we possess a tool room to manufacture our own moulds and dies. This helps us ensure quality control, and deliver tailor-made components to our clients, built as per their specific needs.
Customization
We understand that no two industries require similar equipment. That is why we manufacture die castings that are customized according to the client’s specific needs, so that they get exactly the components they require.
Cost-Effectivity
Along with best-in-class quality, we also ensure best-in-class cost-effectivity. Our product prices are highly competitive and convenient for large, medium and small companies as well.
On-Time Delivery
With Kailas Toolings, you get guaranteed delivery within the stipulated time period. We know the significance of time in your business, that is why we never ask for extensions.
Stern Quality Standards
Our products are manufactured in line with the highest international quality standards and tested several times to ensure quality, precision and safety.
Warehousing Facility
We also possess a spacious warehousing unit for safekeeping manufactured components.
Ready-To-Fit Facility
Our components are delivered in ready to fitment condition, making installation hassle-free and quick.
Quality Control
Kailas Toolings Pvt Ltd has set a benchmark for quality in the die casting industry. For 22 years, we have been delivering high-grade, precise and efficient casting components to our ever-growing clientele consistently and unfailingly.
We use the finest quality steel, Aluminium and zinc for casting, which are sourced from reliable suppliers. Our quality control team tests the castings at each step of the process to ensure precision and quality. Some of the properties of the castings that we assess include-
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Frequently Asked Questions for High-Pressure Die Casting
It is a process in which molten metal is forced under pressure into a securely locked metal die cavity and is held by a powerful press until the metal solidifies.
The machines used in high pressure die casting are the Latest and highly efficient HMT-BHULER, TBC, and LK.
The products that can be made from high pressure die casting is Elan, cover for oil separator, exhaust cover plate, filter support, assemble extension arm, assembly rear cover, and many more items.
To choose the correct alloy for high pressure die casting, you should ensure that it has high ductility, high impact strength, and if it can be easily plated. High pressure die casting is restricted to the lower melting point alloys. The bulk of die casting is carried out in zinc-, magnesium- and aluminum-based alloys.
There are two types of die castings, hot chamber casting, which uses metals like zinc, magnesium, and lead and cold chamber casting bench uses metals like aluminum, brass, and magnesium. High pressure die castings can provide thinner cross-sections than any other casting process. Wall thicknesses as thin as 0.38 mm can be achieved in small aluminum components. For large components, wall thicknesses range from 2.7 to 4.5 mm.
Some of the benefits of high pressure die castings are:
- It is possible to cast fairly complex products due to precision tooling used.
- High production efficiency can be achieved as the whole process is almost fully automated.
- The cast part can have a very good surface finish.
- Better mechanical properties and tighter dimensional tolerances than other casting processes.
- Economical both for small or larger volume production.