Hot Chamber Die Castings
Die casting is the process of casting molten metal by forcing it into a pre-shaped mould. This process is commonly used in manufacturing industries for casting metals like zinc, aluminium, tin, copper and magnesium.
During die casting, newly molten metal is poured using pressure into a mould of the desired shape. The metal is then allowed to cool. Once it cools and hardens, it is taken out of the mould. Die casting process is of two types- hot chamber, and cold chamber die casting.
In hot chamber die casting, the metal is melted inside the casting machine, and not in a separate furnace. Hot chamber casting machines are also called ‘goose-neck machines'. They feature a built-in furnace to heat and melt the metal. Then, the molten metal is forced out of the furnace and into the die using a hydraulic-powered piston. This is a relatively quick process, taking about 15 to 20 minutes per standard cycle. It is not suitable for casting metals with high melting points, but is optimum for moulding zin, lead and tin alloys.
Apart from High Pressure Die Casting & Gravity Die Casting we also manufacture Hot Chamber Die Castings weight range from 10 grms. To 500 grms.
Our Esteemed Customers
WHY CHOOSE US
We pride ourselves on our product quality and prices, which have made us a trusted supplier of die castings not just around the India, but overseas as well.Here are some things that make us stand out from the competition-
Legacy
Kailas Toolings Pvt Ltd has been delivering superior die casting components to companies from diverse industries for 22 years. Our team has immense experience in manufacturing die casts, and have kept up with the latest trends of the field, ensuring superlative product quality and utility.
State-Of-The-Art Infrastructure
Our products are built at our ultramodern manufacturing unit that houses sophisticated machinery. We use cutting-edge techniques that ensure the best quality, precision, durability and cost-effectivity of the manufactured components.
Unique Tool Room Facility
Unlike most other die casting manufacturers, we possess a tool room to manufacture our own moulds and dies. This helps us ensure quality control, and deliver tailor-made components to our clients, built as per their specific needs.
Customization
We understand that no two industries require similar equipment. That is why we manufacture die castings that are customized according to the client’s specific needs, so that they get exactly the components they require.
Cost-Effectivity
Along with best-in-class quality, we also ensure best-in-class cost-effectivity. Our product prices are highly competitive and convenient for large, medium and small companies as well.
On-Time Delivery
With Kailas Toolings, you get guaranteed delivery within the stipulated time period. We know the significance of time in your business, that is why we never ask for extensions.
Stern Quality Standards
Our products are manufactured in line with the highest international quality standards and tested several times to ensure quality, precision and safety.
Warehousing Facility
We also possess a spacious warehousing unit for safekeeping manufactured components.
Ready-To-Fit Facility
Our components are delivered in ready to fitment condition, making installation hassle-free and quick.
Quality Control
Kailas Toolings Pvt Ltd has set a benchmark for quality in the die casting industry. For 22 years, we have been delivering high-grade, precise and efficient casting components to our ever-growing clientele consistently and unfailingly.
We use the finest quality steel, Aluminium and zinc for casting, which are sourced from reliable suppliers. Our quality control team tests the castings at each step of the process to ensure precision and quality. Some of the properties of the castings that we assess include-
Know More...
Frequently Asked Questions
Hot chamber die casting is one of the methods of die casting with the other being cold chamber die casting. In hot chamber die casting, the metal is melted inside the casting machine and not in a separate furnace.
The machines used in hot chamber die casting are alternatively called gooseneck machines, and they have a built-in furnace to heat and melt the metal. Also, a hydraulic power piston is used to force out the molten metal from the furnace and into the die.
Some products that can be made from Hot chamber die casting are Turning parts, cover panel exterior, a prototype for motor, a cabinet for LED display, cover panel exterior, machining assembly, and many more other products.
The most common magnesium die casting alloy is AZ91D. This alloy has extremely good cast-ability and shows high mechanical strength at ambient temperatures. Some places where it can be applied are automotive engine parts, computer parts, and parts for handheld tools. Another modification of this alloy, AZ91E, is sometimes preferred where corrosion is of prime concern.
The types of dies used in hot chamber die casting are cover die, and ejector die.
The hot chamber machine contains the melting pot, while the cold chamber melt pot is separate, and the molten metal has to be ladled into the shot sleeve. With the internal mechanism, it makes the hot chamber the faster of the two processes. Other advantages of the hot chamber process include reduced porosity and longer die life from utilizing alloys that do not erode or dissolve the machine when put under heat or high pressure.